Customization: | Available |
---|---|
Type: | Taps & Dies |
Flute Number: | Interrupted Thread Tap |
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Conquer Challenging Materials with Unmatched Durability
Engineered for extreme conditions, our Interrupted Thread Tap specializes in threading porous castings, welded joints, and uneven surfaces where standard taps fail. Featuring reinforced carbide construction and patented flute geometry, it eliminates chipping and breakage during interrupted cuts - ideal for automotive, foundry, and heavy equipment manufacturing.
1. Unbreakable Performance
Asymmetric Flute Design: Absorbs lateral forces during entry/exit from gaps (e.g., keyways, cross-holes).
Shock-Resistant Carbide Core: 5× higher fracture toughness vs. HSS taps (Grade K30F).
2. Precision Thread Integrity
Variable Pitch Relief: Maintains ±0.02mm pitch accuracy in cast iron (GG25), ductile iron, and sintered metals.
Full-profile threads conform to ISO 68°, UNJ, and NPT standards.
3. Optimized Chip Evacuation
Spiral Point (Gun Nose): Directs chips forward in blind holes.
Polished Flutes: Prevents chip welding in sticky alloys like aluminum.
4. Cost-Saving Longevity
Hybrid TiAlN+AlCrN Coating: Reduces friction by 40% and withstands 1,200°C for 10,000+ holes in cast iron.
Regrindable up to 3 times (supported by OEM service).
Parameter | Specification | |
---|---|---|
Material | Micro-grain carbide (K30F) | |
Coating | TiAlN+AlCrN multilayer (Gold) | |
Thread Range | M3-M24 | #6-1" NPT |
Flute Type | 4-flute spiral point / spiral flute | |
Shank | Square drive / ER collet compatible | |
Speed (Cast Iron) | 15-25 m/min (Dry) | |
Speed (Steel) | 10-18 m/min (With coolant) |
Automotive: Cylinder head bolt holes, exhaust manifold studs.
Foundry: Threading sand-cast parts with blowholes/impurities.
Oil & Gas: Flange tapping across weld seams.
Agriculture: Gearbox housings with cross-drilled oil passages.
Material | Standard Tap Life | Our Interrupted Tap Life | Gain |
---|---|---|---|
Gray Cast Iron | 300 holes | 2,100 holes | +600% |
Ductile Iron | 150 holes | 900 holes | +500% |
4140 Steel | 80 holes | 350 holes | +337% |
Zero Breakage Guarantee: Patented tapered core design withstands 3G lateral impacts.
Multi-Material Ready: One tap handles cast iron, stainless (304/316), and carbon steel.
Time Savings: 70% faster than thread milling in high-vibration setups.
Why Choose Us?
"Engineered for Flawless Flat Surfaces" - Trusted by 1,000+ CNC workshops globally.
Certifications: ISO 9001
MATERIAL | GRADE | ISO | COATING COMPOSITION | COLOR |
Steel P | YP9117 | P10-P20 | TiCN+α-Al2O | YELLOW |
YP9112 | P10-P25 | TiCN+α-Al2O | BLACK | |
YP9127 | P15-P30 | MT-TiCN+α-Al2O | YELLOW | |
YP9122 | P15-P30 | MT-TiCN+α-Al2O | BLACK | |
YP9132 | P25-P40 | MT-TiCN+α-Al2O | BLACK | |
YP9115 | P10-P20 | TiN+MT-TiCN+Al2O+Tin | DOUBLE COLOR | |
YP9125 | P15-P30 | TiN+MT-TiCN+Al2O+Tin | DOUBLE COLOR |
GRADE | ISO | COATING COMPOSITION | COLOR |
YG2125 | P10-P3 M15-M30 K15-K30 |
TiALN | GREY BLACK |
YG2125B | P10-P30 M15-M30 |
TiALSiN | DARK PURPLE |
YM2127 | M10-M30 | TiALN | YELLOW |
YS6125 | P10-P30 M15-M30 |
TiALN | SILVER |
YM6110 | M10-M30 | TiALN | DARK PURPLE |
YM6120 | M10-M30 | TiALSiN | COPPER |
YM6125 | M10-M30 | AlCrN+AlCrSiN | YELLOW |
Carbide turning inserts | TNMG/WNMG/CNMG/DNMG/VNMG/SNMG/CCMT/TCMT/VBMT/DCMT |
Carbide threading inserts | 16ER/16IR AG60 AG55 /ISO1.0 1.5 2.0 2.5 TR SAGE API APIRD W ect |
Carbide grooving inserts | MGMN/MRMN/TDC/TDJ/TDT/TDXU/SP/DGN/N123/PENTA |
Carbide milling inserts | R390 /APMT/ APKT/BDMT/RCKT/RPMW/RPMT/RDMT |
High feed milling inserts | BLMP/LNMU/LOGU/SNMX/ONMU/3PKT/LNMX/WNMU/SDMT |
Aluminum inserts | CCGT/DCGT/TCGT/VCGT/GDMA/SEKT/APKT |
Drilling inserts | SPMG/WCMX |
Cermet cutting tools | CCGT/TPGT/WBGT/TNGG |
Toolholders | SER/SNR/MGEHR/L/SPB ect |
Our company has sufficient stock, and we also provide non-standard customised service,different Hardness based on client's requirement.
Packaging:
Step 1:The product is packed in a plastic box, normally 10 pcs in a box.
Step 2: using bubble wraps to package each insert parcel.
Step 3: using the paper carton of Thickening and hard with bubble wraps to sealing.
Shipping:
We use the fastest express (FedEx, TNT, DHL, UPS) to deliver, can deliver to any country within 5-15 days.
T/T / Western Union
1Q:Who are we?
A:We are based in Chengdu, China. The company locates in Chengdu City, one of the big cutting tools production base in China. Now we have over 50 employees and passed the ISO 9001:2008 certification. Our products have been exported to Europe, Southeast Asia, Middle East and other areas for more than 5 years.
2Q:How can we guarantee quality?
A:Always a pre-production sample before mass production;Always final Inspection before shipment.
3Q:What can you buy from us?
A:carbide turning milling threading grooving&parting drilling inserts, End mills, tiny tools, toolholders, swiss tools and so on; For more information, please contact us.